Unfortunately there is a myth that since powder coating is so much easier to apply than wet paints, and retains a very hard film, that powder coatings can withstand anything and everything. Indeed this carefree view has led to some disappointing applications of powder coatings. Powder coatings rely on a clean, pretreated surface like any and every other coating.

Powder coatings are generally a one-coat finish, applied to a properly cleaned and pretreated substrate. Prior to spraying, the powder coating material is generally sieved and then fluidized for 10 minutes to condition it. Powder coatings are a factory applied finish using specialized equipment. The equipment consists of electrostatic spray guns (manual or automatic), a powder spray booth, and an oven to bake (or cure) the coating.

Unfortunately, there is a myth that since powder coatings are so much easier to apply than liquid coatings, and offers a very hard film, they can withstand anything. This carefree approach has lead to some disappointing applications and negativity in selecting powder coatings for premier architectural projects. Powder coatings rely on a clean and properly pretreated substrate. Oxidation deposits, which are corroded material, must be removed prior to applying the powder coating.

Most powder coatings will tolerate temperatures up to about 500° F. There are a few powders that will go to 800° F. but they are limited to black. For temperatures above that we recommend Ceramic Coating. Our Cast Iron Gray and Polished CermaKrome are good for temperatures up to 1,300° F. and our Satin Black is good up to 1,700° F.

While powder coatings normally require no primers, it is important to provide a clean and properly pretreated surface for the powder coating to adhere. For steel substrates, it is advisable to abrasively blast clean prior to coating and applying an iron or zinc phosphate pretreatment. For aluminum substrates, it is advisable to provide a chromate or chrome-free conversion coating to the aluminum surface. Chrome-free pretreatments are rapidly replacing hazardous chromate pretreatments.

Powder Coatings are a factory applied finish using specialised equipment. The equipment includes an electrostatic spray gun, spray booth and an oven to bake (or cure) the coating. On site application is not possible given the hot curing cycle required to fuse the coating.

New powder coating technology has been developed by Dulux to powder coat engineered timber products like MDF board. Known as Dulux Trimatrx®, this unique powder coating is available only through Dulux Registered Applicators for Heat Sensitive Substrates. Dulux have tested many grades of MDF board with Dulux Trimatrx® and most boards provide a good surface for coating. For outstanding results, Dulux recommend Trimatrx® MDF Board in conjunction with the Trimatrx® Powder Coat.

Whilst powder coatings generally require no primers, it is important to provide a clean and pretreated surface for the powder coating to adhere to. Metals that are planned for internal location can escape the need for pretreatment, however it is advisable to provide some metal pretreatment such as a phosphate finish to steel or chromate finish to aluminium to ensure maximum performance of the finish.

No. Rust Converter should only be applied to the rusted areas, not the whole surface. After the Rust Converter has completely cured, it is recommended to wipe the surface with a damp cloth to remove all excess Rust Converter before you apply the oil-based paint. Rust Converter will glaze coat the non-rusted areas causing the paint not to adhere to those areas as well.

Approximately 100% more due to the cost of the active ingredient and the specialized method of incorporation, for which we hold a patent. Is there a feel due to Anitmicrobial Coatings which differs in texture from other powder coatings? I refer to "hand", in the textile industry sense. Generally, there is nothing in the feel or appearance of the coating that will indicate an antimicrobial product, but the incorporation process can lead to more orange peel.

Powder Coatings are produced by dry blending of resins, pigments, additives and curing agents, which are then extruded at elevated temperatures to melt mix the ingredients. The material then becomes thick and viscous like a honey mixture which is cooled using super chilled water, before the material is crushed progressively to a fine, well defined particle size.

Powder coatings contain no solvents, which simplifies their transportation and storage, but are classified as a nuisance dust. Workers should use proper dust masks, protective garments, gloves and skin creams to prevent inhalation or contact with their skin. Use mild soap and water to remove from skin contact. Since powder coatings contain no solvents, they do not release hazardous VOC's (volatile organic compounds) or HAP's (hazardous air pollutants) into the workplace or the environment.

Mica powder is a benign ingredient that does not have a history of irritation. Although we have heard of the occasional very sensitive individual who cannot wear micas, this is quite rare.

The paint finishes used on our panels are the highest quality. We start out with a high-tensile steel. We then coat it with a Galvalume 55% zinc, 45% aluminum coating. They are next pre-treated with primer, and then finally coated with a high quality baked-on enamel paint system.

The coatings are applied in two parts: base and catalyst. They are best applied with high velocity low pressure ( HVLP) spray equipment. These coatings do not produce the best results when either “rolled” or “sprayed” on through conventional spray equipment.

They should be stored on end and in the dry. Underlayments should be applied to a smooth, dry roof deck, free of debris. Care should be taken not to damage the product with foot traffic once applied. Damaged product should be replaced before covering.

Yes. Lab-metal will accept ground during coating. Powder coating of cast metal parts is a rapidly growing process due to environmental problems with solvent based coatings. The powder coating process normally requires the exposure of the metal part to temperatures in the range of 200?C to 218?C.

Yes. Certain Pre-treatment or "out-gassing" is required before coating, but both hot dip and electro galvanized materials can be powder coated.

Australian Standard AS3754 "Safe application by electrostatic spray" outlines the procedures for safe application of powder coatings. Copies of this standard can be obtained from your local Standards Australia office.