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Frequently Asked Questions

Is fly ash used in SafeCrete AAC production?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
Sometimes. The primary ingredient in the chemical reaction needed for autoclaved aerated concrete production is silica. The silica and other raw materials combine to form Tobermorite, a manmade version of a naturally occurring mineral. This gives AAC its unique strength-producing crystalline structure. Silica is found in many sources, such as sand, copper mine tailings, volcanic ash, and fly ash.

Can SafeCrete AAC be used in the construction of stem walls?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
Yes, AAC may be used for stem walls. Stem walls should be protected against permanent exposure to water by applying waterproofing material such as bitumen coating on any surface in contact with soil. For exposed surfaces (above grade) that will be finished, use a cementitious waterproofing to improve adhesion of the finish. Autoclaved aerated concrete walls may be constructed on top of AAC stem walls, concrete slab, or concrete masonry units.

Is SafeCrete AAC load-bearing?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
SafeCrete AAC blocks and panels with a minimum of 8" thickness are suitable for load-bearing applications, when used in accordance with our published design aids and allowable stress listings. 6'' blocks may be used for some interior loadbearing applications. Loadbearing applications require vertical cores reinforced with rebar and concrete. Code requires cores at corners, doors and windows.

Is SafeCrete AAC like EIFS?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
No. Autoclaved aerated concrete is the European construction method that EIFS imitates; however, construction and performance are entirely different. EIFS consists of layers of polysterene insulation board, mesh, and base coats followed by an acrylic top coat. AAC is more practical, efficient and durable than EIFS:

Can fly ash be used for soil stabilization?

Boral Material Technologies, Inc.
Fly ash, particularly Class C, can effectively be used to stabilize soil for various types of construction. High calcium fly ash (Class C) acts as a good source of calcium hydroxide which "self activates", reacting with silica and alumina in the fly ash and soil to form a cementitious hydration product. In addition, C3A in fly ash (Class C) can react with sulfates to gain strength relatively quickly.

How is wiring installed in SafeCrete AAC walls?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
Easily. People often imagine that wiring will be a challenge due to the solid structure of AAC blocks. When they discover how versatile and workable AAC really is, they are pleasantly surprised. There are 3 standard methods for installing wiring in autoclaved aerated concrete walls. Many installers use a combination. Routing: Build the walls first. The electrician draws directly on the block to indicate where the wires will go.

What is the R-Value of a SafeCrete AAC wall?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
The thermal performance of AAC is equivalent to R-20 insulation. AAC combines the advantages of low thermal conductivity and low air-infiltration with high thermal mass. This product is used in every climatic region of the world, from humid South America, to the dry heat of the Middle East and the severe cold of Finland. Insulation is rarely added; the walls are simply thicker. For more information on thermal performance testing, please see our Energy Efficient page.

What is Fly Ash?

Axim Concrete Frequently Asked Questions
Fly Ash is a pozzolan. A pozzolan is a siliceous and/ or siliceous and aluminous material which in itself is not cementitious but will, in the presence of moisture and temperature > 40°F (> 5C), combine with calcium hydroxide to form cementitious compounds. The major use of fly ash is as a partial replacement for cement in concrete. The amount of cement replaced depends on the fly ash type, the fly ash quality, the application and the atmospheric conditions.

What type of mortar is used with SafeCrete?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
Thin-bed mortar designed especially for AAC is used to install SafeCrete blocks and lintels. It is sold in ready-to-mix powder form. Thin-Bed Mortar is polymer modified Portland cement specifically designed to bond our blocks for interior and exterior wall construction. Just 1/8 inch mortar bed is needed to adhere the products. This extremely thin joint prevents heat loss and speeds installation. For best results, apply Thin-Bed Mortar with our notched trowel.

What is the difference between Safecrete AAC and non-autoclaved aerated concrete?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
The autoclave process cures and hardens AAC, chemically changing the molecular structure to synthetic tobermorite. Autoclaving results in a stronger product that is "preshrunk" and dimensionally accurate. Non-autoclaved aerated concrete has a significantly lower strength per square inch. This newer product has not been subjected to decades of field testing in various climates. Safecrete AAC is a strong, durable time-tested product.

Where does fly ash come from?

Boral Material Technologies, Inc.
Fly ash is produced through the combustion of coal used to generate electricity. After coal is pulverized, it enters a boiler where flame temperatures reach up to 1500 degrees Celsius. Upon cooling, the inorganic matter transforms from a vapor state to a liquid and solid state. During this process individual, spherical particles are formed. This is fly ash. It is then collected by either using electrostatic precipitators, baghouses or a combination of both.

How much fly ash should be put into concrete?

Boral Material Technologies, Inc.
Typically, concrete designers use fly ash a partial replacement for portland cement at values up to 30 percent of the total cementitious composition. The use of high percentages (high volumes) of fly ash in concrete have been studied extensively over the last 15 years and the benefits have been well documented.

Is fly ash safe to use?

Boral Material Technologies, Inc.
Fly ash is classified by the EPA as a non-hazardous product. As indicated by the MSDS, it is a relatively inert material. Fly ash is a product of coal combustion thus possesses no significant risk of fire or explosion. Fly ash is similar to sand in composition and consistency. When transporting and handling fly ash, the recommended precautions for safe handling as outlined on the product MSDS should be followed.

Question: What is fly ash?

Century Cement- F.A.Q.
Answer: Fly ash is a by-product from coal fired electric power generating plants The inorganic or inderal constituents of the coal, such as clay, quartz and shale, fuse and chemically recombine during burning to produce various crystalline and glassyphases of fly ash. The fly ash is entrained in the flue gas and cools into spherical, usually hollow shaped particles.

What are the effects of fly ash on air entrainment?

Boral Material Technologies, Inc.
The impact of fly ash on air entraining admixture (AEA) is primarily due to the carbon, represented as loss-on-ignition (LOI), remaining in the fly ash after combustion of the coal fuel. Due to the high rate of absorption of surfactants such as air entrainment into carbon, the loss-on-ignition generally has a positive correlation with AEA dosage demand.

Why does concrete made with fly ash last longer?

Boral Material Technologies, Inc.
By reacting with free lime to form additional binder material, the permeability of concrete made with fly ash is lower than that made without it. Since virtually all durability aspects of concrete are improved with a reduction in permeability, the use of fly ash improves concrete durability. In addition, concrete water demand is typically reduced when using fly ash, leading to a lower water/cementitious ratio thus increasing strength.

What type of roofing material can be used over SafeCrete roof panels?

SafeCrete.com - AAC Internet Sales / AAC Products / AAC Info...
Any commercially-available roofing system may be used. When AAC roof panels are installed flat or near flat, they are typically covered with a membrane system such as built-up or EPDM. On a pitch, the panels are often covered with shingles, tile or concealed fastener metal roofs.

What is AAC?

ATA-FAQ-General
Augmentative/alternative communication systems (AAC) involve the use of personalized methods or devices to aid a person’s ability to communicate. There are many types and methods of AAC and most individuals use a combination of systems/devices depending on the needs of the communication situation. Unaided AAC systems are those that require no additional pieces of equipment. These include manual signing, gestures, facial expressions, pantomime, pointing, and/or eye gaze.

Are there any homes or buildings near me that used Ytong AAC or are being built now using Ytong AAC?

Ecolite Masonry - FAQs about Autoclaved Aerated Concrete
The structural span for floor/roof and wall panels depends on the live and dead loads and the thickness of the panel. for wall panels, the maximum structural span depends on the design load and thickness of panels. However, wall panels can be designed for almost all design loads typically required by national design codes.
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